Power Stage

Power Stage#

The PDS_PS module is a high-power power path designed to provide a safe and reliable power source for robot actuators. Its features include:

  • continuous current capacity of up to 50A,

  • isolated voltage and current measurements for precise monitoring,

  • bus-controlled with an electronic high-side switch for efficient power management

  • inrush current limitation to prevent damage from startup surges,

  • high-quality bulk capacitance for stable operation,

  • protection against reverse polarity, over-voltage and over-current to ensure safety,

  • transient protection for resilience against voltage spikes,

  • thermal monitoring and safe operation.

Parameter

Value

Input voltage

10–54 V

Input protection

Reverse polarity down to –54 V, overvoltage, overcurrent (no fuse on the board, based on current monitoring), transients

Output current

up to 50 A

Delivered power

up to 2500 W

Total internal resistance

1.35 mΩ

Conduction losses at 50 A current (excluding connector resistance)

3.375 W

Power transfer efficiency

up to 99.8%

Output protection

Over-current, over-voltage, over-temperature, transient

Internal bus capacitance

376 µF (low ESR Aluminum Hybrid Polymer Capacitors)

Current consumption on standby (no load)

11.56 mA

Quiescent current in shutdown

1.97 µA

Mass

43 g

Ambient Temperature (Operating)

0–40 ℃

Ambient Temperature (Non-operating)

0–60 ℃

Maximum Humidity (Operating)

up to 95%, non-condensing at 40 ℃

Maximum Humidity (Non-operating)

up to 95%, non-condensing at 60 ℃

Altitude (Operating)

–400 m to 2000 m

PDS_PS

Fig. 8 Power stage with highlighted ports#

Connector Name

Included Cable Specification

Wiring Details

MASTER MODULE

10-pin Molex PicoBlade

Connect to control board

POWER OUTPUT PORT 1/2/3

No cables included

Connect the actuators to Molex Micro-Fit ports

BRAKE RESISTOR / AUXILIARY POWER SUPPLY

691340500006 included without cables

Power output port for brake or actuators. Recommended connectors: 691340500006 or 691343510006.

The module includes built-in hardware thermal protection and can automatically disable itself if it exceeds safe operating temperatures.

Important

POWER OUTPUT PORTS 1, 2, and 3 are dedicated to supplying power to actuators and do not support FDCAN communication to the PDS. However, FDCAN connectivity can be shared between MOLEX ports, as illustrated in FDCAN Architecture section.